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Paper Cup Fan

What is Paper cup fan?

Stroking (Strock) Paper: What Is It and Why Is It Important in Paper Cup Production?

Stroking paper is a type of pre-printed and pre-cut paper that features a thin plastic coating—usually polyethylene—applied to its surface. This plastic layer enables the paper to hold liquids without leaking or breaking down. Essentially, “strock paper” refers to any paper that has this protective layer, commonly used in the production of paper cups and similar disposable products.

Benefits of Using Strock Paper in Paper Cup Manufacturing:

1. Liquid Resistance:
The plastic coating prevents liquids from penetrating the paper, allowing cups made from this material to hold both hot and cold beverages without leaking or becoming soggy.

2. Increased Durability:
Paper cups made with strock paper are more durable and resistant to environmental factors such as heat and humidity.

Strock paper is one of the key raw materials in the production of paper cups. Choosing the right type of strock paper plays a significant role in determining the final quality of the product.

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What is the main material of Paper cup fan?

Main Components of Strock Paper in Paper Cup Production

The core material used in strock paper for making paper cups is paper itself, which is coated with a thin layer of polyethylene (PE) or other polymer materials. This plastic layer significantly enhances the paper’s resistance to liquid penetration.

Therefore, strock paper consists of two main components:

  • Paper: Acts as the base material and forms the main body of the paper cup.

  • Polyethylene (PE) or similar polymers: A thin plastic layer applied to the surface of the paper, preventing liquids from seeping through and contributing to the overall strength and durability of the cup.

This combination of paper and polymer creates a water-resistant barrier, making strock paper ideal for manufacturing paper cups, disposable containers, and other similar products.

The dimensions and volume of disposable paper cup fan

Strock Sizes and Paper Weights Based on Cup Volume

The size of strock paper and the weight of the paper used depend on the intended volume of the paper cup. These products are manufactured using hygienic raw paper in weights of 160, 170, and 180 gsm, and are available in volumes of 70, 110, 120, 180, 220, and 360 cc.

Heavier and more durable cups are made from higher-gsm paper, while lighter, more economical disposable cups are typically produced using lower-gsm paper.

Strock paper is produced in various sizes—standard, specialized, and custom-made. Among these, the 180 cc and 220 cc sizes are particularly popular due to their ideal dimensions and volume, making them excellent choices for both use and printing purposes.

Custom designs can be printed in one-color, two-color, or full four-color (CMYK) formats, allowing for unique and exclusive branding options.

Applications of Paper cups fan in Industry

Industrial Applications of Strock Paper

Strock paper is considered a key material in various industries, especially in the production of disposable paper products. Below are some of its common industrial applications:

1. Paper Cup Manufacturing

  • Hot Beverage Cups:
    Strock-coated paper cups are ideal for serving hot drinks such as coffee and tea, thanks to their resistance to heat and liquid penetration.

  • Cold Beverage Cups:
    These cups are also well-suited for cold beverages, as the strock layer prevents moisture absorption and liquid leakage.

2. Disposable Paper Food Containers

  • Plates and Food Trays:
    Disposable plates and trays made from strock paper are designed to prevent grease and liquid from seeping through, making them suitable for serving various types of food.

  • Takeaway Food Packaging:
    Paper boxes and containers used for fast food and takeaway meals are often made from strock paper to enhance durability and preserve food quality during transport.

Paper cup fan is classified into different categories according to the composition of its base material.

Types of Strock Paper Based on Coating Material

Strock paper is classified into several categories based on the type of coating used on the paper body. Each type has its own unique characteristics and applications. Below are the main types of strock paper categorized by coating material:

1. PE-Coated Paper cup fan (Polyethylene)

  • Single-Sided PE Coating (Single PE):
    This type of paper cup fan is coated with a thin layer of polyethylene on one side. It is typically used for manufacturing disposable cups intended for cold beverages and certain types of packaging. Since it has lower heat resistance, it is best suited for products that do not require exposure to high temperatures.

  • Double-Sided PE Coating (Double PE):
    This paper is coated with polyethylene on both sides, providing enhanced resistance to both heat and liquid leakage. It is ideal for producing cups designed for hot beverages like coffee and tea.

2. PLA-Coated Paper cup fan (Polylactic Acid)

  • PLA Coating:
    Polylactic Acid (PLA) is a biodegradable polymer used as an eco-friendly alternative to polyethylene. PLA-coated paper cup fan is commonly used for making cups and disposable containers that are compostable and environmentally sustainable. This type of paper is an excellent choice for brands that prioritize eco-conscious packaging solutions.

Matte and Glossy paper cup fan

Matte vs. Glossy Strock Paper: Features and Applications

Strock paper can be divided into two main types based on surface appearance and texture: Matte Coated and Glossy Coated. Each type has its own unique characteristics and specific applications.

1. Matte Coated Strock Paper

Features:

  • Non-Glossy Surface:
    Matte strock paper has a smooth, non-reflective surface that diffuses light evenly. This results in reduced shine and a softer, more subtle look for printed designs.

  • Soft Touch:
    The texture of matte paper is typically softer and more refined, offering a different tactile experience compared to glossy paper.

  • Stain and Fingerprint Resistance:
    Matte surfaces are generally more resistant to fingerprints and smudges, making them a preferred choice where cleanliness and long-term appearance are important.

Applications:

  • High-Quality Printing:
    Ideal for designs that require a softer, more natural appearance. Commonly used for premium packaging, specialty paper cups, and promotional materials that aim for an elegant and understated look.

  • Food Packaging:
    Perfect for packaging that emphasizes natural and eco-conscious branding, such as organic food products or sustainable brands.

2. Glossy Coated paper cup fan

Features:

  • Shiny Surface:
    Glossy paper cup fan features a bright, reflective surface that enhances visual appeal and adds a polished look to the printed design.

  • Vibrant Color Display:
    Due to its glossy finish, colors appear more vivid and vibrant, making it ideal for high-resolution images and graphic-heavy prints.

  • Sensitive to Smudges:
    The glossy surface may be more prone to fingerprints and smudges, requiring more careful handling during and after production.

Applications:

  • Advertising and Branding Materials:
    Commonly used for promotional paper cups, posters, brochures, and other printed products that need to grab attention and showcase bold graphics.

  • Luxury Packaging:
    An excellent choice for gift boxes and premium product packaging where a sleek and eye-catching look is desired.

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Matte vs. Glossy paper cup fan: Differences and How to Choose the Right One

  • Appearance:
    If you are looking for a glossy and striking appearance, Glossy Paper cup fan is the better choice. However, if you prefer a more subtle and natural look for your product, Matte Paper cup fan would be the ideal option.
  • Applications:
    Glossy strock paper is mainly used for advertising purposes and products that need to grab attention, while matte strock paper is better suited for items that require a softer touch and a more distinct appearance.
  • Stain Resistance:
    Matte paper is less sensitive to stains and fingerprints, making it a better choice for products that need to maintain their appearance over time.

Features and Benefits of Scrapped Paper Cup Fan

  • Smooth and Even Surface:
    The “scuffing” process results in a smooth, even surface on the paper, which is crucial for precise and high-quality printing. This feature helps the ink spread uniformly across the paper, ensuring that images and text appear with greater sharpness and accuracy.
  • Enhanced Print Quality:
    Scuffed paper cup fan is ideal for prints that require fine details and vivid colors. The absence of loose fibers and particles prevents unwanted lines and inconsistencies in the print, ensuring a cleaner, more precise result.
  • Better and More Luxurious Appearance:
    Due to the smooth surface of the paper, the final product has a shinier, more attractive, and higher-quality appearance. This makes scuffed paper cup fan a great choice for products that require a luxurious look, such as promotional paper cups and premium packaging.
  • Increased Strength and Durability:
    The scuffing process can improve the paper’s resistance to tearing and liquid leakage, which is important for disposable products that come into contact with liquids.

In addition to enhancing the quality of paper cup fan, the scuffing process also has notable effects on packaging and transportation. By reducing the volume and weight due to the removal of fibers, the need for cranes and heavy equipment for transport is minimized, directly resulting in savings in costs and time. This process also reduces storage space requirements and helps maintain the quality of paper cup fan for a longer period. These features make scuffing a key process for optimizing operations and reducing costs in the supply chain.

Applications of Scrapped Paper Cup Fan

  • High-Quality Paper Cup Production:
    Scuffed paper cup fan is used for producing paper cups that require high-quality printing, thanks to its smooth and even surface.
  • Luxury and Promotional Packaging:
    For packaging that demands a high-end appearance and exceptional quality, this type of paper cup fan is the ideal choice.
  • Precise and Graphic Printing:
    Scuffed paper cup fan is the best option for producing printed products that require high precision and vivid color quality.

Paper Cup Fan Scrapping Service for Export Orders: Process Optimization and Quality Enhancement

In the production of paper cup fan, especially for export orders that require high quality and strict standards, the scuffing service is a vital process for improving the quality and efficiency of the final products. This process, which helps remove loose fibers and extra particles from the paper surface, has positive impacts on packaging, transportation, and storage. Below, we explore these effects:

1. Enhanced Product Quality and Durability
Scuffing smooths and evens the surface of the paper cup fan, which helps improve print quality and increase the durability of the final product. Products made using this method are ideal for export to international markets that demand high-quality standards.

2. Optimizing the Packaging Process
Removing loose fibers from paper cup fan helps reduce the volume and weight of the product. This reduction in volume and weight results in more efficient space utilization and reduced packaging costs. Additionally, packaging done with scuffed paper cup fan has a neater, more professional appearance due to the smooth surface and reduced irregularities, which is crucial for export orders.

3. Reducing Transportation Costs
With the reduction in product volume and weight due to scuffing, the need for heavy equipment like cranes for transportation is minimized. This not only saves transportation costs but also reduces loading and unloading times, which is a significant advantage for export processes where precise timing is crucial.

4. Saving Storage Space
Scuffed paper cup fan products require less space for storage. This helps reduce warehousing and storage costs, and allows for more products to be stored in less space. This advantage is especially important for export orders, which are typically large in volume.

5. Long-Term Product Quality Preservation
The scuffing process not only improves the initial quality of products but also prevents the premature degradation of products by removing extra particles. This feature is critical for export orders, as products need to endure long journeys and extended storage periods in warehouses.

Unprocessed Paper Cup Fan

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  • Unscuffed Paper Cup Fan refers to the final stages of the paper cup fan production process and die-cutting. During the production process, parts of the paper sheet that are unused and located on the edges of the paper cup fan, which are connected to the paper cup fan and prevent movement or separation, are referred to as “scuffing.” Below are some of its features:

    1. Increased Strength and Durability:
    Not removing the excess parts of the paper cup fan can help improve the stability and resistance of each paper sheet in the pallets, preventing sudden damage or tears. It also contributes to better organization and easier handling.

    2. Packaging:
    Not removing the edges of the paper cup fan plays a crucial role in preserving the quality of the final product. This is because the paper cup fan, with its scuffing, is wrapped with a protective film by the manufacturer and placed on sturdy wooden and plastic pallets. The quality of this packaging helps prevent dust and contaminants from accumulating on the paper cup fan and protects it from harmful moisture and liquid penetration.
    Additionally, it helps avoid the tearing of the paper cup fan during the removal of excess parts by the production staff, preventing financial loss.
    The packaged pallets are highly durable and can be stored vertically inside the manufacturer’s warehouse, optimizing warehouse space while maintaining the quality of the paper cup fan for an extended period.

    3. Weight of Scuffing:
    The scuffing or excess parts of the paper cup fan do not add significant weight in comparison to the weight of the paper cup fan itself. The weight of these excess parts is negligible and varies between 5 to 10 kilograms per pallet, depending on the amount of paper cup fan.

    4. Size of Scuffing:
    The size of the scuffing depends on the size of the paper cup fan sheets, as the paper cup fan sheets are produced in various sizes, which in turn affects the size of the scuffing.

    5. Profitability:
    The scuffing or excess parts can be sold to buyers within the domestic market as paper scrap before the production process. This sale can be profitable for the manufacturer, and the excess parts can also be recycled and reused in the production process, helping to prevent paper waste.

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